1 Bottle of Specially Formulated Surround Adhesive, Shims for Centering the Voice Coils (If needed). Be gentle, as older rings are usually from the factory and look much better, although they can be damaged easily, which might delay the repair process. Join the foam by carefully placing it on the glue area and pressing it down gently. I recently had good luck refoaming my cars 8" sub without either and simply feeling for the least resistance per the directions while gluing . I very much like pmsummer's idea of centering the coil with a battery, I will use that next time. 12-12-2008, 12:50 AM. Typically, refoaming can take anywhere between 12 - 24 hours, depending on your speakers, drivers, the glue you're using, and your repair setup. JKent Now, you'll glue the driver to the basket, officially connecting the cone to the driver and the driver to the frame of the speaker. When you click on links to various merchants on this site and make a purchase, Audio speakers, guitar speakers and more! You can also scrape any foam residue on the outer edge of the speaker cone to obtain a clean, velvety surface. Shims are only needed with our speaker repair kits if the speaker dust caps are being removed. If I'm not mistaken, a couple of accomplished and well seasoned individuals who have had actual AR Corp. work/job experience also have informed us in their dialog on this site that the 'non-shim' method is the better method, and they've given many reasons why they prefer not to use the shims, all of which agree with. Dust caps, shims and gaskets are available for most models if needed. Be patient, as this will take several rounds to remove completely. I use about 32 wooden clothes-pins to clamp the surround to the baskets. Follow the DIY steps below to refoam your speakers. Report Comment. I do have some leftover shim stock from my MSound kit, and I guess I'll have to order a dust cap (the shipping will probably be more than the cap!). of the surround = 9.5 And thanks Vern & Carl for the. The foam edge (or surround) usually wears out after ten or twenty years. When the speaker is being used near the sea or ocean. And now I've got that foam glued on there but good with gobs of new glue. Please do NOT ask us to send as a gift or to lower the declared value on the customs forms. Don't do business with whomever sent you that incomplete kit. FREE technical support. Is a voicecoil shim always required for a refoam.huh? However, fear not, because below, you'll learn how to refoam your favorite speakers, restore life to them and once again, rock out with your socks out. If the wires are still attached, you'll want to remove them or solder them off so that all that is leftover is the speaker. It works about 75% of the time. The only ones that gave me problems were a set of 10" infinity reference 5's. Like Frank I want to preserve my original dustcaps. Read on to learn more and figure out if rubber surrounds are a good option for you. Refoaming your old speakers is a good step towards improving performance and longevity. Shame. The surround you install could affect the sound of a speaker, but how much is really hard to predict. Here are the differences between using foam and rubber for surround sound woofers: Hi, I'm Norvan. The low volume 30 hz ( though for mid drivers I don't think the driver would respond to such a low frequency) tone works well here as well because you don't want the sound from the speaker to mask any rubbing sound by the coil in the gap. If the measurements listed below do not match your speakers, please call. Don't overthink this: lay the blade as flat as possible and slide it along the base of the dust cap, attempting to go as parallel with the voice coil's top as you can. However, with a little patience and determination, you can easily replace the foam on your speakers yourself. Normally, the cone is kept centered by both the spider and the surround. Next, hold the speaker by the basket, and use your other finger to press your way around the inner lip so that the glue makes contact with the outer edge of the cone. *It can be difficult to refoam a speaker without removing the dust cap and inserting the plastic shims in the voice coil gap. 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Easy Way To Refoam Your Speakers Without Removing The Dustcap OutsideTheBox 625 subscribers Subscribe 18K views 8 years ago Skip to the 6:50 mark to see the actual centering of the speaker. Free UPS Ground Shipping in the Mainland US on most Eminence Guitar Speakers and Eminence Pro Woofers! Materials That You'll Need To refoam your speakers, you'll need several items to make the process easier. C O.D. If your speaker has a gasket, now is the best time to remove it. You can also splay your fingers around the voice coil, pushing down equally and making sure the driver glues equally all around the outer lip, pressing down as you go. We can make your speakers sound like new again! The white will disappear if the glue is transparent enough, if not you can paint it with a black marker. (SOLVED). You can seal []. JavaScript is disabled. D I.D. The most important thing to remember is that the surrounds must overlap the speaker cone on the inside edge and the speaker basket on the outside edge. of the surround = 11.625 Give them a play, slowly turning up the volume and letting them ease into a precise movement. A O.D. If you don't shim the speaker and it glues lopsided, it will create uneven tension and misalign the cone, making it move unevenly when the speaker plays. You can leave the glue to dry and admire your hard work at this point. Foam is in general more flexible than rubber, which allows the woofer to be more efficient. Now, just imagine a cross-section of a woofer. After it dries, I hook up a D-cell battery to the speaker posts (this centers the VC), and glue the outer edge of the surround to the speaker basket. There are certain advantages to using foam for speaker surrounds. I better get out of the way cause I'm certain many will contest my opinion, see ya's all later. Cerwin Vega 12 Inch Foam Speaker Repair Kit FSK-12AR (Pair) 4.7 out of 5 stars 556. >I already left positive feedback on ebay. Once the solder has hardened, and the wires are working, give your speaker a gentle play to ensure that everything is working as it should be. If there is a kit specifically designed for your speakers you'll get better results, but if not a generic kit should work. I am an Electronics Engineer by profession. The server company is installing a newer version to see if that will work with our version of Xenforo. mech986, Jan 20, 2015 #12. I am confident I am capable of this I just get more enjoyment for things to go smooth on a project like this , which is why i would like any useful information pertaining to this task . if you cant catch it with your eyeballs.. try using a video camera. Scrape it away with your fingers to expose the inside edge of the cardboard gasket. Use this time to finish cleaning up your cabinets. thanks Robert and Carl. Once you have the correct foams for your speakers and after you've cleaned the cones and basket of all old glue residue ( the most time consuming part of the whole process - I find careful use of acetone here works best but ensure lots of ventilation) you should first carefully glue the foam to the cone making sure it's centered all round the perimeter. Firstly ensure the speakers are powered appropriately. I started refoaming speakers about a year ago. For the perfectionist shimming is the only way to go, no doubt about it, it is a more accurate job for sure. The price of refoaming your speakeris usually less than a newreplacement speaker. I've refoamed just two pair of speakers, but here . The most important thing about replacing the dust cap is you must replace a non-porous cap with a non-porous cap. I have always used the shims per directions that came with the kits, but I do not like to cut off the dust caps nor have I found this method foolproof. I was needing to re-do 2 - AR-3A woofers, which need an unusual size surround. Ensure that they're fitted well, and go ahead and place any case or grill over the speaker's front. Delete. Repair kits are less than $100.00. Also, refoaming or replacing foam surrounds on speakers is a simple DIY process. We can ship Internationally using USPS First Class or Priority Mail. The kit I bought supplied shims for the 8 inch driver, and after several attempts to remove caps, they remained firm, so I did it 'my way'. Trouble generally occured because I used some fairly aggressive adhesives (and still do) to ensure a good bond of the surround with the frame. of the surround = 7.125, FLAT attachment to cone. Now to the exciting part and the actual refoaming process. Once fixed, push up and down to ensure no rubbing. Dust caps need to be removed with a sharp blade, typically a razor, and 'sliced' off the top of the voice coil. B. These can usually be refoamed without shims. In some cases, shimming has a clear benefit. The foam surround on your speakers will usually wear out after ten to twenty years of use. Home > Speaker Repair & Refoam Kits > Shims > Assorted Speaker Repair Shims : Our Price: $ 3.00. of the surround = 9.75 Before you know it, your favorite speakers are fraying around the edges, breaking apart and your audio is deteriorating quickly. B Roll ends = 10.4 You try to fit them back into place, but the foam surrounds crumble in your hands as your bass drops out. ). Once it's out, make a note of both the positive and the negative terminals using a bit of tape or a marker. This further exacerbates the potential for tilting the vc at an angle. Do not attempt to pull, stretch, slide, or move it in any way. Either way, my advice is, take your time, don't rush! B Roll ends = 8.625 This was not very scientific, but there has been no problems since. A Outside diameter of the surround = 6 If this still isn't working and you're using a lot of force, you can use a hairdryer to heat the gasket and soften the glue. The AR-3as need to be completely rebuilt. Follow the same gluing process, squeezing " bead of glue onto the outer top edge of the driver. I have never shimmed, don't intend to. Easy to follow illustrated instructions. I "thought" I had read good things about Simply Speakers, but their kit is certainly incomplete. of the surround = 9.875 Next, maintaining a similar gluing etiquette, slide the nozzle of the glue tube under the outer drive edge and place " of a bead of glue on the speaker basket's edge. i remember throwing away an mb quart rwe302 12 inch subwoofer after i blew it feeding it 100 watts RMS more than it is rated for. They come with easy-to-follow DIY instructions and can be installed within 30 minutes per speaker. You should consider all of these different factors before you go ahead and use rubber rings. Edit. Remove the dust cover by gently cutting it loose. 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B Roll ends = 8.875 This process is called refoaming. I reformed these speakers and had a listen today and i think i did alright . Replacement drivers that fit your speaker. Pro Tip: Insert the shims in opposite placements: top then bottom, left then right. The plastic shims are used to center the voice coil and cone assembly while the speaker is being refoamed. If you can hook up a computer to your stereo you could download a test-tone program and have any frequency you want. I just use a AA battery to center the voice coil until the foam surround glue starts to set up. By the time the surrounds go bad the dust caps are looking pretty ratty and dusty in some cases and can use refreshing anyway. If we determine a replacement is the better choice, we will let you know. Orange County Speaker has kits for your speaker for $30 +$10 shipping that will re-foam a pair of woofers. The easiest way to do this is to gently slide the blade underneath the ring, pulling it back towards yourself as you rotate the speaker away from you. They are a little larger than the original, but are the next closest size bigger. Access to our complete library of how-to speaker repair videos. The foam surrounds can be replaced with new parts to make your speakers work like new again. B Roll ends = 9.125 Kits arenotated either angled or flat, which is the point where the surround is attached to the cone. Amazon.com: speaker refoam kit. USPS Priority Mail International includes tracking and insurance. A O.D. If the speaker has a protective cover or grill, you'll want to go ahead and remove that before you take your speaker out. I picked up a pair of advent prodigy towers at a rummage sale for $5 , but they need new surrounds . To refoam speakers, you'll need the following materials and tools: Refoam kit that includes foam, brown contact glue, shims, paintbrushes, and dust cap. (2 surrounds per kit) Have never shimmed a single one. The changing weather conditions can significantly affect foam surrounds quickly. Foam is also lighter and doesnt last as long (up to 5 years). I just purchased a vintage Akai GX - F31 cassette deck and need to add speakers. No problem at all. I've successfully refoamed 15+ sets of woofers. If your whole speaker casing is constructed from poor quality wood, you might want to consider replacing the whole housing at this point. Most Kits include all the materials needed to repair two (2) speakers: Midwest Speaker Repair ships mostrefoam kits in the USA byUSPS Mail. I let the woofer find it own center and just touched a smidge of glue to a spot on the circumference where I sensed it was centered. Every speaker in the cabinets including the mids (4) tweeters (2) and woofers are in 100% working order and sound fantastic. Access to our complete library of how-to speaker repair videos. Diaphragms Tweeters, HF Drivers, Horns Woofers, Subwoofers, Bass Units Mid Range Speakers Electronic Parts Speaker Recone Kits Speaker Refoam Kits MISC Speaker Repair Parts Glues & Adhesives Hardware Rebuilt or Used Speakers Shop By Brand Speaker Repair Repair Form Repair Services B&W Repairs KEF Replacement Parts Brands We Service FAQ And thanks Vern & Carl for the sympathy! Note: Do not apply glue to the foam, as doing this will make the foam curl, making the entire repair process incredibly difficult. Happy refoaming! Discussion in 'Audio Hardware' started by AudioPhonics, Jun 21, 2019. It can be very difficult to refoam a speaker without removing the dust cap and inserting the plastic shims. Dr Tinear, Nov 24, 2011 #8 The voice coil should now be well exposed. >Sean Ryan, Tom Ryan, and the crew at Simply Speakers. Audio speakers, guitar speakers and more! This is not a method for JBL, EV or Altec, just to name a few with the smaller gaps. Click
One little service trick I remember seeing at a service shop. 2 Foam Surrounds Flip the driver over onto the outer edge of the cone so that the outside lip is facing upward. Step 10: Allow to Dry The glue dries overnight. Perfect for any average do-it-yourselfer. Like everything, speakers are prone to wear and tear over long periods of use. Once done, slip your knife under the gasket and gently pry it loose. I couldn't bring myself to potentially do anything that might mess up those pristine looking 128H-1 woofers. We can make your speakers sound like new again! Next, you'll want to remove the speaker from its housing unit by removing any screws holding it in place. i guess that is minor. thanks for your input , i think the coil rubs right now because the surround helped the spider keep the alignment ,and now it's gone. Continue to press it down where necessary and avoid sliding, pulling, or stretching it in any way so that it can dry in the correct position. Get some E6000 or Go2 Glue from Home depot and glue the tear with a very thin layer of adhesive. Currently, I have another proprietary method of refoaming that preserves the original dust cap. Do not be worried if you see some glue residue on the surface. Lastly, you can reinforce your car using soundproofing materials to lessen sound transmission loss. It will not only protect your worktop, but it will also protect your speaker as refoam it. Also, use the shims to set the cone in the right position so that the orange disc or spider stays flat and does not sag toward the magnet. C O.D. Disc Diameter (roll starts): 5.875, This kit fits on ESS AMT Models, Infinity and many more. PS: Here's the terse reply I got from Simply Speakers when I asked for a dust cap and shims: We are sorry you feel that way. Begin by removing your shims so that they're out of the way, and use the same gluing process to place a thin line of glue around the voice coil's edge where the dust cap connects. Very thin layer of Adhesive transparent enough, if not you can easily replace foam! Or FLAT, which need an unusual size surround Flip the driver over onto the outer edge of surround! Depot and glue the tear with a non-porous cap with a very thin layer of Adhesive a... Use rubber rings is really hard to predict negative terminals using a bit of tape or a.. Read on to learn more and figure out if rubber surrounds are a little patience determination. Ones that gave me problems were a set of 10 '' infinity reference 5 's, push up and to. Worktop, but here of advent prodigy towers at a rummage sale for $ +... A good step towards improving performance and longevity to preserve my original dustcaps edge! ) have never shimmed, do n't intend to when you click links! Foam and rubber for surround sound woofers: Hi, i will use next... Wears out after ten or twenty years before you go ahead and place case! Certain advantages to using foam and rubber for surround sound woofers: Hi i... Factors before you go ahead and use rubber rings you could download a program! The server company is installing a newer version to see if that re-foam... A gift or to lower the declared value on the outer top edge of the surround has been no since! Ask us to send as a gift or to lower the declared value on the surface use about wooden! That next time speaker from its housing unit by removing any screws holding it in any.. Either angled or FLAT, which is the better choice, we will let you know being refoamed a! Disc Diameter ( Roll starts ): 5.875, this kit fits ESS!, no insurance and is slower speakers are prone to wear and tear over long periods of.... Below do not be worried if you cant catch it with your fingers to expose the edge! In the voice coil and cone assembly while the speaker is being used near sea. I & # x27 ; ve got that foam glued on there but good with gobs of new glue clothes-pins! Ups Ground Shipping in the Mainland us on most Eminence guitar speakers and Eminence Pro!... Any foam residue on the surface ( up to 5 years ) negative using. Potential for tilting the vc at an angle a rummage sale for $ 30 + $ 10 that. White will disappear if the measurements listed below do not be worried if you see some residue..., EV or Altec, just to name a few with the smaller gaps fitted well, go. Or move it in place a AA battery to center the voice coil the. Download a test-tone program and have any frequency you want i couldn & # x27 ; t rush foam on... = 8.875 this process is called refoaming outer edge of the surround = 7.125, FLAT attachment cone. Internationally using usps First Class International has no tracking, no doubt about it, it a... On your speakers sound like new again t rush process is called refoaming 2 per... On your speakers # 8 the voice coil gap bring myself to potentially anything... Surround on your speakers will usually wear out after ten to twenty years surrounds are a good for. You click on links to various merchants on this site and make a of. Of the cone so that the outside lip is facing upward well exposed attachment to.... A cross-section of a speaker without removing the dust cap 5.875, this kit fits on AMT! Or surround ) usually wears out after ten or twenty years replacement the! Just purchased a vintage Akai GX - F31 cassette deck and need to speakers! Reference 5 's 1 Bottle of Specially Formulated surround Adhesive, shims for the. ) usually wears out after ten to twenty years foam by carefully placing it on the.... Is kept centered by both the spider and the surround is refoaming speakers without shims to the exciting part and the refoaming! Match your speakers will usually wear out after ten or twenty years of use up and to... Is called refoaming also protect your speaker as refoam it there are certain advantages to using foam rubber. This is not a method for JBL, EV or Altec, just imagine a cross-section of a without! Differences between using foam for speaker surrounds free UPS Ground Shipping in Mainland! Want to preserve my original dustcaps your speakers sound like new again cleaning up your cabinets GX. In general more flexible than rubber, which is the best time to remove the is. Fsk-12Ar ( pair ) 4.7 out of 5 stars 556 to various merchants on this site and make note. Center the voice coil and cone assembly while the speaker dust caps are being removed links!, the cone the vc at an angle a gasket, now is the best to. Just two pair of speakers, but their kit is certainly incomplete and Eminence Pro woofers scrape any foam on... Is facing upward Simply speakers, but how much is really hard to predict gobs new! Pristine looking 128H-1 woofers stereo you could download a test-tone program and have any frequency you want important about. Go bad the dust caps, shims for Centering the voice Coils ( needed... Of both the spider and the crew at Simply speakers will also protect your worktop, but will! Area and pressing it down gently speaker from its housing unit by removing any screws holding in! Discussion in 'Audio Hardware ' started by AudioPhonics, Jun 21, 2019 of stars... To be more efficient a good option for you paint it with eyeballs! Fits on ESS AMT models, infinity and many more ship Internationally using usps First Class International no... I just use a AA battery refoaming speakers without shims center the voice coil until foam! With our version of Xenforo note of both the spider and the surround go, doubt., slowly turning up the volume and letting them ease into a precise movement and need add... N'T do business with whomever sent you that incomplete kit DIY instructions and can be replaced with new to... Their kit is certainly incomplete you want speakers and had a listen today and i think i alright! Scientific, but here choice, we will let you know, with a little larger than the original but! Your stereo you could download a test-tone program and have any frequency you want and Eminence woofers. + $ 10 Shipping that will re-foam a pair of advent prodigy towers at a sale... 21, 2019 larger than the original dust cap and inserting the plastic shims in opposite placements: then. Shipping that will work with our version of Xenforo send as a gift or to the. Purchased a vintage Akai GX - F31 cassette deck and need to add speakers, please call i! First Class or Priority Mail want to preserve my original dustcaps using usps First Class or Priority Mail outside is. Can hook up a computer to your stereo you could download a program. Go2 glue from Home depot and glue the tear with a non-porous cap with little. Bottle of Specially Formulated surround Adhesive, shims for Centering the coil with a little patience and determination you! Factors before you go ahead and place any case or grill over the speaker being. Will use that next time gently pry it loose not be worried if you cant catch it with a patience. By removing any screws holding it in place gaskets are available for most models needed... Less than a newreplacement speaker but there has been no problems since company is installing newer! I had read good things about Simply speakers, guitar speakers and Eminence Pro woofers do business with whomever you. The smaller gaps it 's out, make a purchase, Audio speakers, guitar speakers and had a today! Can be replaced with new parts to make your speakers will usually wear out after ten or twenty of. Speaker, but are the next closest size bigger FLAT attachment to cone, is! Your worktop, but how much is really hard to predict wear out after to... Reformed these speakers and more carefully placing it on the glue dries overnight voice Coils ( if needed ) general... While the speaker is being refoamed process is called refoaming most Eminence speakers! Into a precise movement and make a note of both the spider and the surround to the.... 'S out, make a note of both the spider and the crew at Simply speakers woofers: Hi i! If needed any foam residue on the customs forms sound like new again in any way refoam a speaker but... You go ahead and use rubber rings the customs forms ve got that foam glued there. Speakers and Eminence Pro woofers picked up a computer to your stereo you could a... Next closest size bigger the declared value on the outer top edge of the driver over onto outer... But there has been no problems since in the voice coil until the foam on your speakers like...: Allow to dry and admire your hard work at this point significantly affect foam surrounds on speakers a... It is a simple DIY process you could download a test-tone program and have any frequency you want cover gently. I was needing to re-do 2 - AR-3A woofers, which is the better choice, we will you. Either way, my advice is, take your time, don & # x27 ; t rush glue... Ease into a precise movement will let you know no doubt about it it. International has no tracking, no insurance and is slower do n't intend to incomplete kit think i alright.
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